Itrencotech
Technology

AI Injection Molding

A New Standard in Injection Molding, Defined by Data

Defect-free injection processes powered by AI autonomous control, IoT real-time monitoring, and digital twin technology

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Equipment

Our Equipment

80T Injection Molding Machine
PB80HY

80T Injection Molding Machine

Clamping Force80 ton
Tie-bar Clearance420 × 420 mm
Platen Size580 × 580 mm
Mold Thickness150 ~ 410 mm
Open Stroke300 mm
Screw Diameter25 / 28 / 32 mm
Shot Weight (PS)54 / 68 / 89 g
Injection Pressure (max)275 / 219 / 168 MPa
Dimensions (L×W×H)4.53 × 1.51 × 1.65 m
Machine Weight4.8 ton
Request Specs
120T Injection Molding Machine
PB120HY

120T Injection Molding Machine

Clamping Force120 ton
Tie-bar Clearance460 × 460 mm
Platen Size660 × 660 mm
Mold Thickness170 ~ 450 mm
Open Stroke360 mm
Screw Diameter32 / 36 / 40 mm
Shot Weight (PS)110 / 140 / 173 g
Injection Pressure (max)210 / 185 / 150 MPa
Dimensions (L×W×H)4.95 × 1.55 × 1.75 m
Machine Weight5.8 ton
Request Specs
220T Injection Molding Machine
PB220HY

220T Injection Molding Machine

Clamping Force220 ton
Tie-bar Clearance560 × 560 mm
Platen Size830 × 830 mm
Mold Thickness200 ~ 550 mm
Open Stroke500 mm
Screw Diameter45 / 50 / 55 mm
Shot Weight (PS)310 / 380 / 465 g
Injection Pressure (max)220 / 190 / 160 MPa
Dimensions (L×W×H)5.85 × 1.75 × 1.95 m
Machine Weight9.5 ton
Request Specs
280T Injection Molding Machine
Selex 280G (TH-280G)

280T Injection Molding Machine

Clamping Force280 ton
Tie-bar Clearance610 × 610 mm
Platen Size900 × 900 mm
Mold Thickness250 ~ 650 mm
Open Stroke570 mm
Screw Diameter55 mm (standard)
Shot Weight (PS)605 g
Injection Pressure (max)194 MPa (1,979 kg/cm²)
Dimensions (L×W×H)6.70 × 1.60 × 2.00 m
Machine Weight12.2 ton
Request Specs
110T Injection Molding Machine
Selex 110G (TH-110G)

110T Injection Molding Machine

Clamping Force110 ton
Tie-bar Clearance410 × 410 mm
Platen Size630 × 630 mm
Mold Thickness150 ~ 400 mm
Open Stroke370 mm
Screw Diameter32 mm (standard)
Shot Weight (PS)119 g
Injection Pressure (max)215 MPa (2,190 kg/cm²)
Dimensions (L×W×H)5.00 × 1.30 × 1.70 m
Machine Weight5.6 ton
Request Specs
110T Injection Molding Machine
NS110

110T Injection Molding Machine

Clamping Force110 ton
Tie-bar Clearance410 × 410 mm
Platen Size630 × 630 mm
Mold Thickness150 ~ 400 mm
Open Stroke370 mm
Screw Diameter28 / 32 mm
Shot Weight (PS)90 / 119 g
Injection Pressure (max)220 MPa (2,240 kg/cm²)
Dimensions (L×W×H)5.00 × 1.30 × 1.70 m
Machine Weight5.6 ton
Request Specs

AI System Flow

4-Step Autonomous Process Optimization

Under Research
Step 1

Data Collection

Real-time process data collected at 50ms intervals from 128 sensors measuring temperature, pressure, speed, and viscosity

Step 2

AI Analysis

Deep learning model detects anomalous patterns within 0.1 seconds and predicts defect probability

Step 3

Auto Correction

AI autonomously adjusts injection speed, pressure, and temperature parameters to maintain the optimal process

Step 4

Quality Assurance

Continuous production of high-quality, defect-free parts with automatic quality data logging

Materials

Processing Materials

ABS

#Impact Resistant#Excellent Moldability#Plateable

Automotive interiors, electronic housings

PP

#Lightweight#Chemical Resistant#Low Shrinkage

Automotive bumpers, home appliances

PMMA

#High Transparency#Weather Resistant#Easy to Process

Display light guides, automotive lamps, signage, architectural materials

PVC

#Chemical Resistant#Flame Retardant#Electrically Insulating

Pipes, cable jacketing, flooring, synthetic leather

Applications

Applications

Automotive Dashboard & Door Trim Precision Injection
Automotive

Automotive Dashboard & Door Trim Precision Injection

AI autonomous control injection process applied to PP/ABS instrument panel trims, door trims, and center fascias. Real-time correction of injection pressure, speed, and temperature based on 128-sensor data streams eliminates weld lines and sink marks for flawless Class-A surfaces.

Defect Rate < 0.08%

AI-controlled interior/exterior defect rate

Smartphone & Laptop Thin-Wall Housing Injection
Electronics / IT

Smartphone & Laptop Thin-Wall Housing Injection

AI fill-speed optimization applied to PC/ABS smartphone cases and laptop bottom housings with 0.8–1.2mm wall thickness. Deep learning model autonomously adjusts packing pressure within 0.1s at end-of-fill to achieve zero warpage and shrinkage in thin-wall molding.

0.8 mm Wall Thickness

AI pressure-corrected thin-wall precision

Diagnostic Device & Disposable Medical Parts — Zero-Defect Injection
Medical Devices

Diagnostic Device & Disposable Medical Parts — Zero-Defect Injection

IoT real-time monitoring and digital twin process simulation combined for ABS/PP in-vitro diagnostic housings and disposable medical components. Instant detection of particle contamination and dimensional deviation achieves clean-room-level, zero-defect production.

Defect Rate < 0.02%

Medical-grade zero-defect production standard

Large Washing Machine & Refrigerator Panel Injection
Home Appliances

Large Washing Machine & Refrigerator Panel Injection

AI gate and cooling optimization applied to ABS/HIPS washing machine door panels and refrigerator dispenser covers. AI predicts and corrects warpage and shrinkage in real time to maintain consistent surface quality across large-format molded parts.

Shrinkage ≤ 0.3%

AI warpage control for large appliance panels

Food & Pharma Thin-Wall Container High-Speed Injection
Packaging / Containers

Food & Pharma Thin-Wall Container High-Speed Injection

AI high-speed injection process optimization applied to PP/HDPE food containers, pharmaceutical caps, and vial closures. Cycle times minimized while wall thickness uniformity maintained within 0.05mm — meeting FDA and KFDA food-contact safety standards at scale.

Cycle Time –18%

AI high-speed injection productivity gain

Precision Connector & Switch Housing Injection
Industrial / Electrical

Precision Connector & Switch Housing Injection

AI resin viscosity prediction model applied to POM/PBT electrical connector pin housings, relay cases, and switch covers. Lot-to-lot viscosity variation automatically compensated by AI, delivering consistent pin-hole dimensions within ±0.05mm tolerance for stable long-run production.

Pin Hole Tolerance ±0.05 mm

AI viscosity-corrected connector precision

Elevate your manufacturing competitiveness with AI injection molding

Our expert engineers will propose the optimal solution.

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AI Injection | Technology | Itrencotech