An autonomous mold & injection system where AI makes every decision — from first shot to final part.
Manufacturing has long depended on individual expertise. Structural limits are now unavoidable.
Decades of know-how exist only in individuals. When they retire, the expertise disappears with them.
Every new mold brings repeated trial and error. Dozens of wasted cycles before a good part is produced.
Even when defects are found, root-cause analysis and condition adjustment still depend on people.
Rising labor costs and hour restrictions are chipping away at global competitiveness.
Beyond simple automation, AX is a new manufacturing paradigm where AI directly judges and acts — driven by data, not habit.
Autonomous
AI determines process parameters on its own and maintains optimal state — no human intervention required.
Adaptive
Reacts to environmental changes in real time and dynamically re-optimizes the process. Always seeking peak performance.
Augmented
Accumulated data replaces the master technician's experience — AI internalizes expertise and sharpens every decision.
AI-powered injection process automation equipment & system. From condition setup to inspection and correction — one closed loop.
Initial Condition AI
Even for new products, near-optimal injection conditions are set automatically from the very first shot — drastically cutting setup time.
Vision Inspection AI
Every produced part is inspected by AI vision. Micro-defects that humans miss are instantly detected and logged.
Autonomous Correction AI
When a defect is detected, AI analyzes the cause and automatically adjusts injection conditions — producing good parts again without human input.
Three stages, one loop — defect detected, cause analyzed, next shot auto-corrected.
An autonomy framework modeled after self-driving levels — Itrencotech is actively researching L3 realization.
Manual
All settings and judgments performed by operators
Monitoring
Automated sensor data collection & alerts
Partial Auto
Automated control of select process parameters
Conditional
AI autonomously judges and corrects within defined bounds
High Autonomy
Fully autonomous except for edge-case exceptions
Full Autonomy
Zero-human-intervention autonomous factory
Dramatically cut initial condition setup when introducing new molds — enabling faster ramp to mass production.
Maintain uniform quality regardless of operator skill level and keep defect rates at a minimum.
With AI managing process conditions, unmanned night production becomes a practical reality.
Internalize expert knowledge as data — fundamentally eliminating the risk of knowledge loss.
Consult with our experts on i-MOVA LINE technology and how to deploy it.
